Schedule 1 – Truck, Tractor & Trailer Inspection Procedure

FMCSA-Compliant Safety & Maintenance Workflow

Detailed Inspection Procedures

Follow these structured procedures to ensure a thorough inspection of your truck, tractor, or trailer. These procedures align with FMCSA requirements and industry best practices.

Air Brake Test Procedure

  • Start engine and build air pressure to governed cut-out
  • Turn off engine, release parking brake, and apply foot brake
  • Monitor air gauge for pressure drop (should not exceed 3 psi in one minute for single vehicles, 4 psi for combinations)
  • Start engine and build pressure - should go from 85 to 100 psi within 45 seconds
  • Test low air warning device - should activate before 55 psi
  • Continue applying and releasing brake until pressure drops to parking brake activation range

Fifth Wheel Inspection

  • Check for proper lubrication on fifth wheel plate
  • Verify jaws are closed around kingpin
  • Ensure release handle is in locked position
  • Check for gap between upper and lower fifth wheel plates
  • Examine mounting bolts for tightness and integrity
  • Verify proper operation of sliding fifth wheel locking pins

Tire Inspection Method

  • Check tire inflation with calibrated gauge
  • Measure tread depth at multiple points
  • Inspect tire sidewalls for cuts, bulges, or other damage
  • Look for signs of irregular wear patterns
  • Verify proper tire pairing on dual wheel assemblies
  • Check valve stems for damage and ensure caps are present

Coupling Verification

  • Connect tractor to trailer and verify kingpin engagement
  • Connect air lines and electrical connections
  • Raise landing gear fully and secure handle
  • Perform tug test with trailer brakes applied
  • Check for proper clearance between tractor and trailer
  • Verify ABS malfunction lamp operation