Pre-Trip Truck Inspection Procedure

Complete Safety and Operational Readiness Checklist Before Every Journey

Detailed Inspection Procedures

Follow these structured procedures to ensure a thorough pre-trip inspection of your commercial truck. These procedures align with federal regulations and industry best practices.

Air Brake Test Procedure

  • Start engine and build air pressure to governed cut-out (120-140 psi)
  • Turn off engine, release parking brake, and press/hold brake pedal
  • Observe air gauge - should not drop more than 3 psi in one minute (single vehicle)
  • Start engine and rebuild pressure, fan brakes to reduce to 60 psi
  • Warning device (light/buzzer) should activate
  • Continue fanning brakes - spring brakes should activate at 20-45 psi

Fifth Wheel Connection Check

  • Check that trailer is secure against movement
  • Check if fifth wheel jaws have properly secured the kingpin
  • Verify release lever is in locked position
  • Check that trailer apron is resting flush on fifth wheel
  • Verify no gap between upper and lower fifth wheel
  • If sliding fifth wheel, ensure slide pins are locked

Light Check Procedure

  • Turn on headlights, check both low and high beams
  • Turn on left turn signal, check front and rear indicators
  • Turn on right turn signal, check front and rear indicators
  • Activate 4-way hazard lights, check all flashers
  • Have someone watch brake lights while you press brake pedal
  • Check all clearance, marker, and identification lights

In-Cab Inspection Procedure

  • Check seatbelt for proper function and condition
  • Adjust and check all mirrors for proper visibility
  • Test windshield wipers and washers on dry and wet settings
  • Verify all gauges and warning lights illuminate during startup
  • Test horn(s) to ensure they're working properly
  • Check steering wheel for excessive free play (less than 10°)

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