Key Pre-Use Testing Procedures
Follow these specific procedures when conducting pre-use inspection of your powered pallet truck. These steps ensure all critical safety and operational functions are properly tested.
Brake Test Procedure
- Start in a clear, unobstructed area
- Move forward at a moderate speed
- Release the throttle control and check for controlled stop
- Test emergency reverse function if equipped
- Test the parking brake by stopping on a slight incline if available
- Verify tiller arm brake engages when tiller is fully raised or lowered
Hydraulic System Test
- Lower forks completely to ground level
- Raise forks to maximum height smoothly
- Check for drift by leaving raised for 30 seconds
- Lower forks smoothly to floor level
- Verify no unusual noises during lifting/lowering
- Check for hydraulic leaks during and after operation
Travel Control Test
- Begin at slow speed setting (turtle mode)
- Test forward movement and responsiveness
- Test reverse movement and responsiveness
- Check steering through full range of motion
- Test speed control through all settings
- Verify smooth acceleration and deceleration
Safety Feature Verification
- Test horn for clear audibility
- Verify emergency stop button immediately stops all functions
- Test belly switch by activating during reverse travel
- Check tiller cut-off switch functions in vertical position
- Verify battery disconnect immediately cuts all power
- Test warning lights/beacons if equipped
Actions for Failed Inspections
If your powered pallet truck fails any part of the pre-use inspection, follow these procedures to ensure safety and proper maintenance.
Minor Defects Protocol
- Document defect in detail on inspection form
- Notify supervisor of issue immediately
- Tag equipment with "Minor Defect" notice
- Determine if equipment can be safely operated
- Schedule repair at earliest convenience
- Follow up to ensure repairs are completed
Critical Defects Protocol
- Immediately tag equipment "OUT OF SERVICE"
- Remove key and secure equipment
- Report to supervisor and maintenance immediately
- Complete detailed defect report
- Place equipment in designated repair area
- Do not allow operation until repaired and certified
Battery Issues Protocol
- For low charge, take to designated charging area
- For damaged batteries, tag out and report immediately
- For battery leaks, use appropriate spill procedures
- Never attempt battery repairs without certification
- Document all charging activities in log
- Follow facility-specific battery handling procedures
Hydraulic System Issues
- For hydraulic leaks, tag equipment out of service
- Use appropriate absorbent materials for spills
- Report leaks to environmental coordinator if required
- Document location and severity of hydraulic issues
- Never attempt to tighten hydraulic fittings when pressurized
- Follow facility-specific hydraulic repair procedures