Detailed Inspection Procedures
Follow these structured procedures to ensure a thorough inspection of your tow truck. Adapt these steps to your specific truck model and operating conditions.
Winch & Cable Inspection
- Unspool winch cable completely for full inspection
- Check for broken wires, kinks, or flattened areas
- Inspect cable end connections and hooks
- Test winch operation in both directions
- Verify automatic brake holds load securely
Wheel Lift System Check
- Extend and retract wheel lift through full range
- Check all pivot points for excessive wear
- Verify cross bar extends/retracts smoothly
- Test safety locks engage properly
- Inspect wheel restraint straps or chains
Flatbed/Rollback Inspection
- Test bed raising and lowering operation
- Check all hydraulic cylinders for smooth operation
- Inspect bed surface for damage or hazards
- Test winch operation and cable condition
- Verify tie-down points are secure and undamaged
Control System Verification
- Test all controls for proper function and response
- Verify control valve operation is smooth
- Check for hydraulic leaks at control connections
- Test emergency override systems if equipped
- Verify control labels are legible and accurate
Maintenance Guidelines
These guidelines outline recommended maintenance tasks to complement your inspections. Following these schedules helps prevent equipment failures and extends the service life of your tow truck.
Daily Maintenance (Every 10 Hours)
- Complete full pre-operational inspection
- Check all fluid levels before starting
- Inspect cables, chains, and straps
- Test all emergency lighting systems
- Inspect tires for damage and proper inflation
Weekly Maintenance (Every 50 Hours)
- Grease all lubrication points per manufacturer specs
- Clean and inspect wheel lift system thoroughly
- Check winch cable full length for damage
- Inspect hydraulic system for leaks
- Check all mounting bolts for tightness
Monthly Maintenance (Every 200 Hours)
- Change engine oil and filters
- Inspect brake system components
- Service air filter system
- Check all hydraulic fluid levels and condition
- Inspect PTO system thoroughly
Quarterly Maintenance (Every 500 Hours)
- Complete transmission service
- Replace hydraulic filters
- Inspect universal joints and driveline
- Torque all major equipment mounting bolts
- Test load capacity of towing equipment