Detailed Inspection Procedures
Follow these structured procedures to ensure a thorough inspection of your telehandler. These procedures align with OSHA requirements and manufacturer recommendations for telehandler safety.
Load Moment Indicator Test
- Position telehandler on level ground with outriggers deployed
- Extend boom with light load to approximately 50% capacity
- Verify indicator reading matches actual load
- Gradually extend boom and monitor warning activation points
- Check that motion cut-out activates at appropriate extension
- Return boom to stowed position and verify indicator resets
Hydraulic System Check
- With engine running at operating temperature, check fluid levels
- Cycle each hydraulic function to operating extremes
- Hold each function at maximum pressure for 10 seconds
- Inspect all hydraulic connections and components for leaks
- Listen for unusual noises from hydraulic pump or valves
- Check cylinders for drift when functions are not activated
Boom Inspection Process
- Position boom in horizontal position at eye level
- Inspect boom sections for dents, cracks, or deformation
- Check all pivot pins for proper retention and lubrication
- Examine wear pads for excessive wear or damage
- Verify extension chains/cables for proper tension
- Test boom extension, retraction and lifting at all ranges
Attachment Connection Test
- Visually inspect quick-attach mechanism for damage
- Verify all locking pins engage fully and secure properly
- Check hydraulic couplings for damage and leaks
- Attach implement and verify secure connection
- Test attachment operation through full range of motion
- Verify attachment-specific safety systems function properly
Top 5 FAQs
- Why is a telehandler inspection necessary? Ensures safe operation and compliance with OSHA standards, reducing accidents and downtime.
- Who conducts the inspection? Operators or maintenance personnel must perform a daily pre-use inspection.
- What is inspected? Boom, hydraulic system, tires, load capacity, safety systems, and operator environment.
- How long does it take? 15-30 minutes, depending on the size of the machine and thoroughness of checks.
- Does FleetRabbit help with tracking? Yes, FleetRabbit provides digital checklists, automatic alerts, and inspection logs.