Detailed Installation Procedures
Follow these specialized procedures when installing Automatic Emergency Braking systems in commercial vehicles. Always adapt these general guidelines to match your specific AEB system manufacturer's instructions.
Radar/Lidar Sensor Mounting
- Identify the optimal mounting location (typically bumper or grille area)
- Ensure mounting surface is clean, structurally sound, and flat
- Drill mounting holes according to template provided by manufacturer
- Apply anti-corrosion treatment to any exposed metal surfaces
- Mount sensor using manufacturer-specified hardware and torque values
- Verify sensor orientation angle using digital inclinometer
Forward Camera Installation
- Mount camera at specified position on windshield (typically near rearview mirror)
- Clean windshield mounting area thoroughly with alcohol-based cleaner
- Apply bracket using manufacturer-approved adhesive if specified
- Ensure camera lens is unobstructed by windshield tint or debris
- Route wiring through headliner to avoid visible cables
- Verify camera angle is within specification using calibration tools
System Calibration Process
- Park vehicle on level surface in appropriate calibration area
- Set up calibration targets at manufacturer-specified distances
- Connect diagnostic tool and initiate calibration sequence
- Follow on-screen prompts to complete static calibration
- Perform dynamic calibration during test drive if required
- Verify calibration success through diagnostic tool confirmation
System Verification Testing
- Conduct initial stationary test of sensor detection capability
- Perform low-speed moving object detection test in controlled environment
- Verify warning alerts activate at appropriate distances
- Test automatic braking function using manufacturer-approved methods
- Verify system deactivation and override capabilities
- Document test results for warranty and compliance purposes
Top 5 FAQs
- Is this checklist OEM-compliant? Yes, aligns with NHTSA/FMVSS and major OEM installation standards.
- What is the calibration requirement? Includes radar, lidar, and camera calibration using diagnostic tools.
- Who should install AEB systems? Certified fleet safety technicians or authorized installers.
- What vehicles are supported? Trucks, vans, buses, and light commercial vehicles with compatible braking systems.
- Can I digitize installation reports? Yes, use FleetRabbit to generate and manage installation records.