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Articulated Truck - Safety & Maintenance Inspection Checklist
Introduction
Regular safety and maintenance inspections are critical for articulated trucks to ensure operational reliability, driver safety, and regulatory compliance. This comprehensive checklist helps operators identify potential issues before they lead to equipment failure, accidents, or costly downtime. A thorough inspection not only ensures compliance with DOT and OSHA regulations but also maximizes productivity and extends the service life of your articulated truck.
Following this articulated truck inspection checklist as part of your maintenance routine helps create a safer work environment, prevents unexpected breakdowns during critical operations, and provides documentation for maintenance records. The checklist aligns with industry standards, manufacturer specifications, and transportation safety best practices for heavy equipment safety and maintenance.
Equipment Information
Pro Tips for Effective Articulated Truck Inspection
- Conduct on Level Ground: Always perform inspections with the truck parked on level ground, with the engine off, and parking brake engaged to prevent accidents during inspection.
- Thorough Walk-Around: Begin with a complete 360° walk-around to visually identify any obvious issues like leaks, damage, or missing components before diving into specific areas.
- Follow Manufacturer Guidelines: Always reference the OEM service manual for your specific articulated truck model as inspection points may vary between manufacturers and models.
- Document Everything: Take photos of defects or concerning areas to accompany your written notes for better maintenance tracking and planning.
Pre-Start Exterior Checks
Engine Compartment
Hydraulic Systems
Drivetrain
Chassis and Articulation
Dump Body and Lifting Mechanism
Braking System
Operator Cabin
Safety Equipment
Operational Check
Detailed Inspection Procedures
Follow these structured procedures to ensure a thorough inspection of your articulated truck. Adapt these steps to your specific truck model and operating conditions.
Articulation Joint Inspection
- Park on level ground with engine off and articulation lock engaged
- Check oscillation bearings for excessive movement
- Inspect articulation joint for cracks or damage
- Verify all locking pins and mechanisms are functional
- Check grease points and ensure proper lubrication
Dump Body Inspection
- Raise dump body to full height with safety prop engaged
- Inspect dump body for cracks, especially at stress points
- Check dump body pivot points for wear and proper lubrication
- Inspect hydraulic cylinders for leaks and rod condition
- Verify tailgate operation and locking mechanism (if equipped)
Tire and Wheel Inspection
- Check tire pressure when cold (per manufacturer specs)
- Inspect tread depth and pattern for uneven wear
- Look for cuts, bulges, or embedded objects in tires
- Verify wheel rim condition (no cracks or damage)
- Check wheel nuts/bolts for proper torque
Braking System Testing
- Test service brakes at low speed in a clear area
- Verify parking brake holds truck on an incline
- Test secondary/emergency brake function
- Check for air leaks in pneumatic systems (if equipped)
- Listen for unusual noises during braking
Inspection Progress
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Electronic Signature
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Defects & Maintenance Notes
Maintenance Guidelines
These guidelines outline recommended maintenance tasks to complement your safety inspections. Following these schedules helps prevent equipment failures and extends the service life of your articulated truck.
Daily Maintenance (Every 10 Hours)
- Check all fluid levels before starting engine
- Drain water separator in fuel system
- Check tire condition and pressure
- Clean cab windows and mirrors
- Test all lights and indicators
Weekly Maintenance (Every 50 Hours)
- Lubricate articulation joint and pins
- Lubricate dump body pivot points
- Check battery electrolyte level and terminals
- Inspect and clean air filter elements
- Check wheel nut torque
Monthly Maintenance (Every 250 Hours)
- Change engine oil and filter
- Inspect cooling system thoroughly
- Check transmission and differential oil levels
- Inspect brake system components
- Check suspension components
- Tighten all loose bolts and fittings
Quarterly Maintenance (Every 500 Hours)
- Change fuel filters
- Change hydraulic oil filters
- Check and adjust valve clearances
- Inspect all hoses and belts
- Calibrate weighing system (if equipped)
Conclusion
Implementing this comprehensive Articulated Truck Safety & Maintenance Inspection Checklist is essential for maintaining equipment safety, performance, and compliance with transportation regulations. By systematically inspecting critical components, operators and maintenance personnel can identify potential issues before they lead to equipment failure, accidents, or costly downtime.
For optimal inspection management, consider implementing the FleetRabbit APP to streamline your articulated truck inspections. The FleetRabbit platform allows digital documentation of inspections, provides real-time alerts for maintenance requirements, and creates comprehensive historical records for each piece of equipment. With the FleetRabbit software, fleet managers can easily track compliance, monitor maintenance patterns, and ensure all equipment is properly inspected.
Make articulated truck inspections an integral part of your transportation safety protocols with the FleetRabbit software's comprehensive inspection management solution. Whether for regulatory compliance, warranty maintenance, or operational safety, this digital approach significantly improves inspection thoroughness and documentation while reducing administrative burden on operators and maintenance personnel.
Access the digital version of this checklist through the FleetRabbit APP
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